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23.10.2021

Home Page Sierpień-Wrzesień 2021 New developments in vibration assisted machining of aerospace materials

New developments in vibration assisted machining of aerospace materials

Nowe osiągnięcia w obróbce materiałów lotniczych wspomaganej drganiami *

Author: Krzysztof Jemielniak

Mechanik nr 08/09/2021 - Obróbka skrawaniem

ABSTRACT: Presented is an update of the recent literature on advances in difficult to machine materials such as nickel and titanium-based alloys, and composites used in aeroengine and aerostructure applications. The review covers ultrasonic vibration-assisted machining and the combination of this technique with minimum quantity lubrication and high-pressure cooling. Also discussed are low-frequency vibration-assisted aerospace alloy drilling and low- and high-frequency vibration-assisted drilling of stacks.

KEYWORDS: aerospace materials, machining, vibrations, UVAM, UVAM&MQL, UVAM&HPC, LF-VAD

STRESZCZENIE: Przedstawiono najnowsze osiągnięcia we wspomaganej drganiami obróbce materiałów trudnoobialnych, takich jak stopy niklu, stopy tytanu oraz kompozyty stosowane w silnikach i konstrukcjach lotniczych. Przegląd obejmuje obróbkę wspomaganą drganiami ultradźwiękowymi oraz połączenie tej techniki ze smarowaniem minimalnym i chłodzeniem pod wysokim ciśnieniem. Omówiono także wiercenie stopów lotniczych wspomagane drganiami o niskiej częstotliwości oraz wiercenie stosów wspomagane drganiami o niskiej i wysokiej częstotliwości.

SŁOWA KLUCZOWE: materiały lotnicze, obróbka skrawaniem, drgania, obróbka wspomagana drganiami ultradźwiękowymi, minimalne smarowanie, wiercenie wspomagane drganiami o niskiej częstotliwości, chłodzenie pod wysokim ciśnieniem

BIBLIOGRAFIA / BIBLIOGRAPHY:

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[2] Chen W., Huo D., Shi Y., Hale J.M. “State-of-the-art review on vibration-assisted milling: principle, system design, and application”. Int J Adv Manuf Technol. 97 (2018): 2033–2049, https://doi.org/10.1007/s00170-018-2073-z.

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[12] Hussein R., Sadek A., Elbestawi M.A., Attia M.H. “Elimination of delamination and burr formation using high-frequency vibration-assisted drilling of hybrid CFRP//Ti6Al4V stacked material”. Int J Adv Manuf Technol. 105 (2019): 859–873, https://doi.org/10.1007/s00170-019-04248-2.

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[15] Ni C., Zhu L., Yang Z. “Comparative investigation of tool wear mechanism and corresponding machined surface characterization in feed-direction ultrasonic vibration assisted milling of Ti-6Al-4V from dynamic view”. Wear. 436–437 (2019): 203006, https://doi.org/10.1016/j.wear.2019.203006.

[16] Ni C., Zhu L. “Investigation on machining characteristics of TC4 alloy by simultaneous application of ultrasonic vibration assisted milling (UVAM) and economical-environmental MQL technology”. Journal of Materials Processing Tech. 278 (2020): 116518, https://doi.org/10.1016/j.jmatprotec.2019.116518.

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[18] Hussein R., Sadek A., Elbestawi M.A., Attia M.H. “Surface and microstructure characterization of low-frequency vibration-assisted drilling of Ti6Al4V”. Int J Adv Manuf Technol. 103 (2019): 1443–1457, https://doi.org/10.1007/s00170-019-03608-2.

[19] Hussein R., Sadek A., Elbestawi M.A., Attia M.H. “Effect of process parameters on chip formation during vibration-assisted drilling of Ti6Al4V”. Int J Adv Manuf Technol. 106 (2020): 1105–1119, https://doi.org/10.1007/s00170-019-04627-9.

[20] Singh M., Dhiman S., Singh H., Berndt C.C. “Optimization of modulation-assisted drilling of Ti-6Al-4V aerospace alloy via response surface method”. Materials and Manufacturing Processes. 35/12 (2020): 1313–1329, https://doi.org/10.1080/10426914.2020.1772487.

[21] Hussein R., Sadek A., Elbestawi M.A., Attia M.H. “Low-frequency vibration-assisted drilling of hybrid CFRP/Ti6Al4V stacked material”. Int J Adv Manuf Technol. 98 (2018): 2801–2817, https://doi.org/10.1007/s00170-018-2410-2.

[22] Xu J., Li C., Chen M., Ren F. “A comparison between vibration assisted and conventional drilling of CFRP/Ti6Al4V stacks”. Materials and Manufacturing Processes. 34/10 (2019): 1182–1193, https://doi.org/10.1080/10426914.2019.1615085.

[23] Hussein R., Sadek A., Elbestawi M.A., Attia M.H. “An investigation into tool wear and hole quality during low-frequency vibration-assisted drilling of CFRP/Ti6Al4V stack”. J. Manuf. Mater. Process. 3 (2019): 63, https://doi.org/10.3390/jmmp3030063.

[24] Yang H., Chen Y., Xu J., Ladonne M., Lonfier J., Fu Y. “Tool wear mechanism in low-frequency vibration-assisted drilling of CFRP/Ti stacks and its individual layer”. Int J Adv Manuf Technol. 104 (2019): 2539–2551, https://doi.org/10.1007/s00170-019-03910-z.

DOI: https://doi.org/10.17814/mechanik.2021.8-9.13

 

* Artykuł recenzowany

 

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Home Page Sierpień-Wrzesień 2021 New developments in vibration assisted machining of aerospace materials

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